Maharashtra fleet control

Location, availability and service operations

Interactive prototype Cloud synced · now
Connected field service · Maharashtra

One control room for every mobile lubrication unit.

Track location, connectivity, inventory, work orders and automatically detected problems while safety-critical dispense control remains local to each vehicle.

Fleet units
6vehicles
4 active · 1 service · 1 offline
Jobs today
29completed
6 currently scheduled
Fleet dispensed
428L / kg
Across 3 fluid categories
Open problems
3requiring action
1 high-priority issue

Live fleet map

Maharashtra · GNSS updated just now
OnlineWarningOfflineService

Dispatch queue

Optimized by distance, urgency and stock
Auto-ranked
WO-260819-1052 · BreakdownUrgent

JCB-220X-042 · Hydraulic top-up · Talegaon

Assign MLS-0118 km · 28 min
WO-260819-1057 · PlannedToday

CAT-950GC-017 · Engine oil · Nashik MIDC

Assign MLS-037 km · 16 min
WO-260819-1061 · RefillStock check

Grease reservoir service · Butibori

Review MLS-04Offline
Automation proposes the best unit and route. A dispatcher approves reassignment; vehicle movement and dispensing are never started remotely.

Mobile units

Select a unit to inspect inventory, controls and work history

System safe to dispenseAll mandatory interlocks are healthy
Air receiver
7.2bar
Cut-out at 8.0 bar
Dispensed today
46.8L / kg
8 completed jobs
Compressor
1,486rpm
Vibration 2.8 mm/s RMS
Offline queue
0records
All data synchronized

Fluid stations

Inventory, pressure and meter condition

Live telemetry

Flow trend · last 8 hours
Streaming

Operations control

Supervised commands · MLS-01
PLC online
Operating modeAuto
Receiver target6.0–8.0 bar
7.5 bar
Actual 7.2 bar
Fluid circuitsTap to isolate
Command queue0 pending
No remote command queuedLocal PLC remains in control

Commands are simulated and require local operator approval. E-stop, relief protection and hardwired interlocks cannot be bypassed remotely.

Module systems

Three pneumatic dispense circuits
Operational
Schematic of the mobile lubrication service module
Compressor stateRunning · auto
Regulated air manifold6.4 bar
Vehicle supply25.1 VDC
Edge gatewayHealthy · 38°C

Recent activity

Latest system events
Interlocks readyAuthorization is required before valve enable

New dispense job

Identify the technician, asset and required quantity
Job is not armed. Confirm the work order and check interlocks.

Prototype condition controls

Parking brake applied
Service compartment open
No leak detected
Cloud connection available
Waiting for authorization
0.00L dispensed

Engine Oil

Preset valve is closed

Target5.00 L
Flow0.0 L/min
Line pressure0.0 bar

On-vehicle inventory

Calculated from opening balance, receipts, dispenses and adjustments

Inventory ledger

Current shift
FluidOpeningReceivedDispensedAdjustmentsCalculated closingPhysical checkVariance

Problem management

Sensor-generated issues, ownership, SLA and corrective actions

Open problem queue

Automatically ranked by safety and operational impact

Safety and process alarms

Events retained in the problem audit trail

Dispense transactions

Auditable quantity records by work order and asset
TimeTransactionWork orderAssetTechnicianFluidQuantitySync

3D component inspection

Rotate the service module and select components to inspect health and linked problems

Schematic geometry

Component 01 · Overall service module

Drag to rotate · scroll/pinch to zoom · right-drag to pan
Powder-coated steel · video reference
Loading interactive 3D…

Chrome restricts local 3D files when this page is opened with file://. Run python3 prototype_server.py in this folder, then use the localhost page that opens.

Video-reference colors and studio lighting improve part recognition. Each STL-derived component is a single material, so colors are approximate—not fabrication, pressure-rating or structural approval.

Component registry

20 registered components · 1 warning

Meter calibration

Traceable verification and due dates
MTR-EO-01 · Engine oilLast verified 12 Aug 2026 · ±0.31%
Due in 83 days
MTR-HO-01 · Hydraulic oilLast verified 18 May 2026 · ±0.42%
Due in 8 days
MTR-GR-01 · GreaseLast verified 02 Jul 2026 · ±0.78%
Due in 43 days

Equipment condition

Runtime and preventive-maintenance counters
Air compressor1,246 operating hours · service at 1,300 h
54 h remaining
Hose inspectionsVisual and pressure-rating verification
All current
Safety circuit testLast proof test 19 Aug 2026 · 08:12
Passed

Controller and gateway

Versioned production configuration
PLC applicationMLS-Control v0.8.4 · checksum A12C-7F90
Prototype
Edge softwareMLS-Edge v0.6.1 · 0 queued records
Healthy
Last backupConfiguration and audit database
Today 02:00

Required engineering documents

Items needed before production release
P&ID and pressure schedulePump ratios, relief settings, hose and valve ratings
Open
Electrical and safety schematicI/O, power protection and safety validation
Open
Meter approval packageCalibration, legal metrology and acceptance tests
Open